Turning Wood Into Plastic

Efforts to shift from petrochemical plastics to renewable and biodegradable plastics have proven tricky — the production process can require toxic chemicals and is expensive, and the mechanical strength and water stability is often insufficient. But researchers have made a breakthrough, using wood by-products, that shows promise for producing more durable and sustainable bioplastics.

A study published in Nature Sustainability, co-authored by Yuan Yao, assistant professor of industrial ecology and sustainable systems at Yale School of the Environment (YSE), outlines the process of deconstructing the porous matrix of natural wood into a slurry. The researchers say the resulting material shows a high mechanical strength, stability when holding liquids, and UV-light resistance. It can also be recycled or safely biodegraded in the natural environment, and has a lower life-cycle environmental impact when compared with petroleum-based plastics and other biodegradable plastics.

“There are many people who have tried to develop these kinds of polymers in plastic, but the mechanical strands are not good enough to replace the plastics we currently use, which are made mostly from fossil fuels,” says Yao. “We’ve developed a straightforward and simple manufacturing process that generates biomass-based plastics from wood, but also plastic that delivers good mechanical properties as well.”

To create the slurry mixture, the researchers used a wood powder — a processing residue usually discarded as waste in lumber mills — and deconstructed the loose, porous structure of the powder with a biodegradable and recyclable deep eutectic solvent (DES). The resulting mixture, which features nanoscale entanglement and hydrogen bonding between the regenerated lignin and cellulose micro/nanofibrils, has a high solid content and high viscosity, which can be casted and rolled without breaking.

Read the full article here.